Optimization of the sintering parameters for materials manufactured by powder injection molding

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dc.contributor.authorZavadiuk, S. V.
dc.contributor.authorLoboda, P. I.
dc.contributor.authorSoloviova, T. O.
dc.contributor.authorTrosnikova, I. Yu.
dc.contributor.authorKarasevska, O. P.
dc.date.accessioned2021-07-06T13:04:48Z
dc.date.available2021-07-06T13:04:48Z
dc.date.issued2020
dc.descriptionTranslated from Poroshkova Metallurgiya, Vol. 59, Nos. 1–2 (531), pp. 32–41, 2020. Original article submitted September 13, 2019.en
dc.description.abstractenThe properties of sintered and heat-treated steels produced from the Catamold 8740 material by powder injection molding were examined. Parts made of the Catamold 8740 low-alloy mild carbon steel are used in the military, automotive, and other industries where high reliability and resistance to dynamic loads are required. The Catamold 8740 chemical homogeneity was studied as a function of powder injection molding parameters: heating rate, sintering temperature, holding time, and subsequent heat treatment. Microscopic analysis showed that Catamold 8740 was a mechanical mixture of powders in various sizes (carbonyl iron, nickel, Fe–Mo, Fe–Cr, Fe–Si-Mo, Fe–Si). When the heating rate of the Catamold 8740 powder mixture increased from 2 to 5 °C/min, the microstructural heterogeneity caused by uneven compaction decreased and the alloy formation process activated at 900–1340°C. The impact strength of Charpy V-notch test samples changed from 10.39 to 11.52 J/cm2 with higher sintering temperature and heating rate increasing from 2 °C/min (1270°C) to 5 °C/min (1340°C). When holding time increased from 30 to 90 min at a sintering temperature of 1340°C, the material became denser, the pores rounded, and the ferrite matrix homogeneous. However, the impact strength decreased by a factor of 1.4 because of coarser grain sizes and brittle fracture. Heat treatment processes reduced the impact strength after sintering. The results obtained were used to optimize the powder injection molding parameters. The influence of chemical and dimensional inhomogeneity of the starting Catamold 8740 powders and sintering kinetics on the structure and mechanical properties of parts operating under impact loads was established.uk
dc.identifier.citationOptimization of the sintering parameters for materials manufactured by powder injection molding / S. V. Zavadiuk, P. I. Loboda, T. O. Soloviova, I. Iu. Trosnikova, O. P. Karasevska // Powder Metallurgy and Metal Ceramics. – 2020. – Vol. 59, Nos. 1-2. – Pp. 22–28.uk
dc.identifier.doihttps://doi.org/10.1007/s11106-020-00134-9
dc.identifier.urihttps://ela.kpi.ua/handle/123456789/42137
dc.language.isoenuk
dc.publisherSpringer Natureuk
dc.subjectpowder injection moldinguk
dc.subjectalloy formation processuk
dc.subjectmicrostructural heterogeneityuk
dc.subjectsinteringuk
dc.subjectlocally nonuniform sinteringuk
dc.subject.udc621.762.5uk
dc.titleOptimization of the sintering parameters for materials manufactured by powder injection moldinguk
dc.typeArticleuk

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