Кафедра технології машинобудування (ТМ)
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Документ Відкритий доступ Design and Technological Support for the Production of the "Jaw" Part(Igor Sikorsky Kyiv Polytechnic Institute, 2023) Hakim, Zyad; Subin, AnatoliiThe explanatory note for my bachelor's diploma project titled "Design and Technological Provision of Jaw Part Manufacturing" comprises of 70 A4-size pages and includes 33 illustrations, 19 tables, and 3 appendices. These appendices present the processing routes and operations, and the control program code for the CNC machine. Throughout the project, I have referenced 59 literature sources, including manuals, guides, handbooks, catalogs, standards, articles, and scientific research. The graphical part of the project consists of 8 A1-size sheets, showcasing various aspects such as the static study results, detailed drawings, 3D representations of the part and the workpiece, graphical depictions of the technological transitions, and their visualization in the CAM system. Furthermore, assembly drawings of the machine devices and technological transition schemes for two operations are included. Within the diploma project, I have addressed the following aspects: • I explored the issue of deformation of the workpiece when machining. • I proposed an alternative solution to a specific problem, highlighting its advantages and drawbacks. • I designed a 3D model of the jaw part and provided its detailed drawings. • I conducted an analysis of the part's functional purpose and working conditions within the assembly. • I performed a brief analysis of the manufacturability of the part's design. • I selected the appropriate method for manufacturing the workpiece, developed a 3D model of the workpiece, and created its detailed drawings. • I justified the selection of technological foundations for all the operations within the manufacturing process. • I devised the operational technological process for manufacturing the jaw part. • I determined the required allowances for all the machined surfaces of the workpiece. • I standardized the technological operations for producing the part. • I developed the necessary technological documentation, including processing routes, and operations. • I designed the construction of the machine device and its 3D model, conducting all the necessary calculations to determine the required clamping force. • I calculated the manufacturing cost of the part. The attached annex pages at the end of the diploma project include a comprehensive report of the static study conducted on the jaw part using Fusion 360. The study4 focused on assessing the structural weaknesses of the part during the drilling of tapped countersunk holes F5 and F6. The study report provides valuable insights into the deformations that occurred and their visual representations. This diploma project aims to showcase the extensive research, design, and technological considerations involved in the manufacturing process of the jaw part. It presents a comprehensive analysis of various aspects, along with practical solutions and innovative approachesДокумент Відкритий доступ Manufacturing of the part "Housing"(Igor Sikorsky Kyiv Polytechnic Institute, 2023) Kumar, Hemant; Okhrimenko, OleksandrThe bachelor's diploma project titled "Manufacturing Process Planning for a Part: Housing" by Hemant Kumar consists of three chapters. Chapter 1 focuses on the analysis of the purpose and operating conditions of the part in the assembly unit. It includes an analysis of the part's working conditions, material analysis, and determining the type of production. Additionally, it covers the selection of the base process, design of the blank, and locating scheme selection. The locating scheme selection is further divided into two parts: rationale for the choice of general manufacturing datum and rationale for the selection of manufacturing datum for the first manufacturing operations. Furthermore, it involves the design of the typical surfaces processing routes and the operational manufacturing process plan. A brief description of manufacturing equipment and cutting tools, along with cutting conditions selection, is also provided. Lastly, the chapter encompasses time and cost calculations. Chapter 2 focuses on the development of fixture design and clamping force calculation. Chapter 3 centers around the design of a spiral drill with a diameter of 8.5mm. It includes input data for drill design, the selection of material for the spiral drill, drill design itself, and the construction of a three-dimensional drill model using the CAD system Solidworks. The chapter concludes with the drawing of the drill based on its 3D model.Документ Відкритий доступ Manufacturing Process Design for the Part "Bearing Shell"(Igor Sikorsky Kyiv Polytechnic Institute, 2023) Moslemi, Pouya Petroudi; Gladskyi, MaksymEngineering - one of the main industries of Ukraine. Mechanical engineering technology is the science of methods of manufacturing machine parts and mechanisms. There are two main problems in mechanical engineering technology: the problem of product manufacturing quality and the problem of labor productivity. Each of these problems includes a number of other, more narrow and specific problems, for example, reliability and durability, geometric and functional interchangeability, manufacturability, automation of technological processes and management functions in all types of production and, finally, the problem of maximizing the effectiveness of scientific research works. This diploma project is aimed at solving specific problems in the field of improving technologies, improving the technical and economic indicators of manufacturing parts. In this diploma work, the technological process of processing the "bearing housing" part is developed, the possibilities of the proposed technological process are evaluated to ensure the necessary accuracy of the design dimensions, the determination of cutting modes, the development of the device for one technological operation, and the development necessary for the implementation of the technological process in the conditions of the production of technological documentation. The tasks of the diploma project envisage the following indicators: - The volume of production is 50,000 units. - The material of the part is cast iron CH25 GOST 1412-85Документ Відкритий доступ Manufacturing Process Design for the Part "Bearing Shell"(Igor Sikorsky Kyiv Polytechnic Institute, 2023) Moati, Ali Al-Amir Zakaria; Gladskyi, MaksymMechanical engineering is a leading complex of branches in industry. Him level determines the further development of the entire national economy. Development of mechanical engineering poses new problems related to improving the quality of products and labor productivity and requires their solution. Modern mechanical engineering is used in almost all spheres of human life activity, achieved great success in increasing its efficiency and eventually turned into a technological base of the industry, which determines the level technical development of the country and its security. Mechanical engineering technology, as a branch of science, is engaged in the study of technological processes of manufacturing mechanical engineering products in order to use the research results to ensure the required quality and quantity of products with the highest technical and economic indicators. Modern technology is developing in the following main directions: creation of new materials; development of new technological principles, methods, processes, equipment; mechanisation and automation of technological processes that reduces direct human participation in them. Construction of the material and technical base and the need for continuous increasing labor productivity on the basis of modern means of production poses rather responsible tasks for mechanical engineering. They include improving the quality of machines, reducing their material consumption, labor intensity and cost of production, normalisation and the unification of their elements, the introduction of current methods of production, its mechanisation and automation, as well as shortening the terms of preparation for the production of new objects. The solution of the indicated problems is provided by improving the design of machines, improving the technology of production, application progressive means and methods of production.In connection with the continuously growing requirements for the quality of products, rapid changes in the range of products increase the amount of technological preparation of production per unit of time. Thus, a problem arises, which is that a technologist in modern conditions must perform not only a larger volume of work, but also do it at a higher quality level. Solving this problem involves automating the technologist's work, and this, in turn, requires further development of the scientific foundations of mechanical engineering technology. All this should be in the direction of a more in-depth study of regularities technological processes, increasing the level of generalisations, formalisation of research results, application of mathematical methods, improvement of calculation methods and development of technological processes, design of means.Документ Відкритий доступ Manufacturing Process Design for the Part "Gearbox Housing"(Igor Sikorsky Kyiv Polytechnic Institute, 2023) Mazloom, Yasaman Tabrizi; Gladskyi, MaksymThe completed work consists of 9 sheets of graphic part of A1 format, and the text part in the amount of 70 sheets of A4 format. The text part has all the necessary explanations. Various sources were used: guidelines, manuals, reference books, catalogs, etc. The following tasks were solved in the work: analysis of the boring mandrel deflection; a method of manufacturing the workpiece was selected, and a drawing of the workpiece was developed, The allowances and tolerances for the main features were determined; 3D models of the part and a 3D model of the workpiece were developed; typical technological tasks were solved, calculated allowances and cutting modes by the analytical method for a cylindrical inner surface, time standards for milling operations were calculated; devices for multipurpose machines were developed and designed; and non-standard parts used in this device, developed 3D models of devices; visualization of the technological process in the Power Mill CAD system; - solution of certain labor protection issues; calculated the cost of manufacturing the part. The graphic part of the paper presents the results of the Use of a combined tool in metalworking, drawings and 3D models of the part and workpiece; graphical representation of technological operations.Документ Відкритий доступ Manufacturing Process Design for the Part "Housing"(Igor Sikorsky Kyiv Polytechnic Institute, 2023) Banerjee, Pransukh; Shuplietsov, DanyloThe completed work consists of 5 sheets of the graphic part of A1 format and 78 sheets of explanatory notes of A4 format. The explanatory note contains a complete description of the work, including necessary explanations, tables, and illustrations. Various sources of literature were used to write the work, such as methodological guidelines, books, magazines, catalogs, various websites for guidance and context, etc. As part of the work, the following tasks were solved: - The method of production of the workpiece is chosen, allowances and tolerances for the execution of the main surfaces are determined. - A 3D model of the part and a 3D model of the technological equipment were developed. - Technological tasks were solved, allowances and cutting modes were calculated using the analytical method. - Devices for a 3-axis CNC milling machine for part processing have been developed with g-codes added to it.Документ Відкритий доступ Manufacturing Process Planning for a part "Adapter"(Igor Sikorsky Kyiv Polytechnic Institute, 2023) Kareem, Sobhy Mohamed Gomaa Mohamed; Lashyna, YuliiaThe bachelor's thesis is on the topic «Manufacturing Process Planning for a part "Adapter"». It consists of 96 sheets of A4 format. In the first chapter, determination of the value of the linear elastic deformation of the shaft during turning was evaluated. Elements of the cutting force were calculated according to the analytical equation and CAE system was utilized to estimate the displacement of the shaft. The objective of this work is development of the manufacturing process for the "Adapter " part. First, the drawing of a part was analyzed and a 3D model was developed using CAD software. Next steps include: development of the sequence of machining operations, selection of CNC machine and a workpiece clamping device, as well as cutting tools, and cutting conditions. The control program for CNC machine was developed using CAM software. Economic calculations were performed for the first manufacturing operation. The graphic part consists of 6 sheets of Al format, as follows: 1. Determination of the value of the linear elastic deformation of the shaft during turning 2. Drawings and 3D models of the " Adapter " part and blank 3. Manufacturing operation presentation for the first setup 4. Manufacturing operation presentation for the second setup 5. Design of the workpiece clamping device 6. Results of CNC code developmentДокумент Відкритий доступ Manufacturing Process Planning for a part "Pump Housing"(Igor Sikorsky Kyiv Polytechnic Institute, 2023) Mansour, Belal Elsayed Mohamed Salem; Lashyna, YuliiaThe bachelor's thesis on the topic Manufacturing Process Planning for a part "Pump Housing" consists of 78 sheets of A4 format and contains 39 illustrations, and 3 tables. The work includes 10 references to guidelines, manuals, books, and catalogues. The objective of this thesis is the development of the manufacturing process for the “Pump Housing” part. In the first chapter analysis of the tool deflection error during end milling operation was performed. In the second chapter, a sequence of manufacturing operations was developed, including selection of CNC machine, cutting tools, cutting conditions and control program. In the third chapter, the vise was selected for the manufacturing operation, calculation of the clamping force was performed and corresponding setup was developed. In the forth chapter, economic calculations were performed for the first manufacturing operation. The graphic part consists of 6 sheets of A1 format, as follows: 1. Analysis of the tool deflection error for the end milling operation 2. Drawings and 3D models of the “Pump Housing” part and blank 3. Manufacturing operation presentation for the first setup 4. Manufacturing operation presentation for the second setup 5. Fixture setup for the manufacturing operation 6. Results of CNC code developmentДокумент Відкритий доступ Manufacturing process planning for production of a part «Bearing Housin»(Igor Sikorsky Kyiv Polytechnic Institute, 2022) Omar, Yehia Saadeldin Hedeiry Ibrahim; Korenkov, VolodymyrДокумент Відкритий доступ Manufacturing Process Planning for the Part "Bearing Support"(Igor Sikorsky Kyiv Polytechnic Institute, 2023) Hassan, Abdultawaab Suleiman; Korenkov, VolodymyrBachelor's thesis on the topic “Manufacturing Process Planning for the Part "Bearing Support"”. It consists of 104 sheets of A4 format and contains 48 figures and 4 tables. The purpose of this work is to develop the process of manufacturing the "Bearing Support" part. The first chapter is devoted to calculation of workpiece deformations. The sequence of the production process was developed, including the selection of CNC machines, cutting tools, cutting conditions, etc. For two specific production processes, the fixture was selected and the corresponding settings were developed. Economic calculations for the first plant have been carried out. The graphic part consists of 6 sheets of Al format, as follows: 1. Calculation of workpiece deformations 2. Drawings and 3D models of the "Bearing Support" part and blank 3. Manufacturing operation presentation 4. Fixture setup for the 1st manufacturing operation 5. Fixture setup for the last manufacturing operation 6. Results of CNC code developmentДокумент Відкритий доступ Manufacturing Process Planning for the Part "Support"(Igor Sikorsky Kyiv Polytechnic Institute, 2023) Alabaidat, Ahmed Mahdi Abdulla Ebrahim Ali; Korenkov, VolodymyrThe bachelor's thesis on the topic "Process Planning for Manufacturing of the «Support» part. It consists of 61 sheets of A4 format and contains 59 illustrations, and 5 tables. The objective of this thesis is the development of the manufacturing process for the "Support" part. In the first chapter, a simulation of the casting process was performed. In the second chapter, the sequence of manufacturing operation was developed. Within this task CNC machines, cutting tools, and cutting conditions were selected. For the two specific manufacturing operations the fixtures were selected, and corresponding setups were developed. Economic calculations were performed for the first manufacturing operation. The graphic part consists of 6 sheets of Al format, as follows: 1. Cast iron : Simulation 2. Drawings and 3D models of the "Support" part and blank 3. Manufacturing operation presentation 4. Fixture setup for the 1st manufacturing operation 5. Fixture setup for the last manufacturing operation 6. Results of CNC code developmentДокумент Відкритий доступ Technological preparation of a manufacturing process to produce a part “bearing housing”(Igor Sikorsky Kyiv Polytechnic Institute, 2023) AL, Anthony Kassis; Danylova, LiudmylaThis work primarily focuses on the technological preparation required for the manufacturing process involved in producing a part bearing housing. The thesis consists of 64 A4-sized sheets and draws upon a total of 20 literature sources, including reference books and scientific papers. Chapter 5 of this thesis extensively discusses the issue of burr formation during drilling. The mechanism behind burr formation is thoroughly examined, followed by an exploration of methods to prevent and reduce burrs by altering the drill's geometry. The overall objective of this work is to provide a comprehensive understanding of the technological aspects involved in preparing the manufacturing process for producing a part bearing housing. It encompasses critical elements such as process planning, fixture design, economic analysis, safety measures, and addressing the challenge of burr formation.Документ Відкритий доступ Technological preparation of a manufacturing process to produce a part “Bushing”(Igor Sikorsky Kyiv Polytechnic Institute, 2023) Greg, Anthony Soriano; Danylova, LiudmylaThis work primarily focuses on the technological preparation required for the manufacturing process involved in producing a part bearing housing. The thesis consists of 63 A4-sized sheets and drawings and upon a total of 17 literature sources, including reference books and scientific papers. Chapter 4 of this thesis extensively discusses the topic of plunge milling. The mechanism behind plunge milling is thoroughly examined. The overall objective of this work is to provide a comprehensive understanding of the technological aspects involved in preparing the manufacturing process for producing a part “Bushing” It encompasses critical elements such as process planning, fixture design, economic analysis, safety measures, and addressing the challenge of burr formation.Документ Відкритий доступ Автоматизована конструкторсько-технологічна підготовка виробництва деталі «Корпус Д21»(КПІ ім. Ігоря Сікорського, 2020-06) Хавалюк, Василь Іванович; Войтенко, Володимир ІвановичДокумент Відкритий доступ Автоматизований вибір параметрів процесу торцевого фрезерування(КПІ ім. Ігоря Сікорського, 2019) Мульченко, Олексій Володимирович; Лапковський, Сергій ВікторовичДокумент Відкритий доступ Автоматизований синтез конструкцій захватних пристроїв промислових роботів(КПІ ім. Ігоря Сікорського, 2019) Симоненко, Анна Григорівна; Лапковський, Сергій ВікторовичДокумент Відкритий доступ Автоматизовані системи організації та управління виробництвом: курс лекцій(КПІ ім. Ігоря Сікорського, 2021-05-13) Медведєв, Вадим ВячеславовичДокумент Відкритий доступ Адаптивне управління контурним 2,5D фрезеруванням(КПІ ім. Ігоря Сікорського, 2020-12) Румянцев, Михайло Сергійович; Петраков, Юрій ВолодимировичДокумент Відкритий доступ Аналіз впливу різних факторів на параметри якості внутрішніх різьб(КПІ ім. Ігоря Сікорського, 2019) Куник, Іван Іванович; Добрянський, Станіслав СпиридоновичДокумент Відкритий доступ Аналіз технологічних можливостей дільниці для механічної обробки деталей і підвищення її ефективності(КПІ ім. Ігоря Сікорського, 2021-05) Найчук, Роман Юрійович; Воронцов, Борис Сергійович